Built for Safety: How the Moffett Automation Taxi System Redefines Warehouse Risk Management

When it comes to warehouse automation, performance often takes centre stage, but safety is where real innovation happens.

At Moffett Automation, we’ve designed our pallet shuttle Taxi System with one guiding principle: automate without compromise. That means not only maximising throughput and flexibility, but doing so with a robust, layered safety strategy that protects both people and product.

From removing forklifts to integrating smart surveillance and fault detection, here’s how the Moffett Automation Taxi sets the industry standard for warehouse safety.

 

1. No Forklifts at Height: A Safer Way to Move Pallets

In conventional warehouses, forklifts working at height are one of the leading causes of accidents, particularly in tight or congested areas.

With the Moffett Automation Taxi, there’s no need for forklifts to access upper storage levels. All pallet movements are fully automated within the racking structure, dramatically reducing the risk of collision, tipping, or dropped loads.

 

2. Full Automation Means Zero Human Intervention

Our free-roaming shuttle system functions autonomously requiring no manual involvement during normal operations. This removes workers from potentially hazardous zones and ensures:

 

    • Zero exposure to moving shuttles or vertical lifts
    • Reduced need for manual pallet handling
    • Safer workflows for high-throughput facilities

 

3. Controlled Access with Request-to-Enter Protocol

When access to the racking system is required, a mag lock door with a request-to-enter process is used. Once access is requested:

 

    • The entire system is safely shut down
    • Only after complete shutdown is access physically allowed
    • This prevents any risk of unexpected movement or shuttle collision

This lockout protocol ensures total isolation between people and machinery during maintenance or inspection.

 

4. Built-In Emergency Stop Systems

The Moffett Automation Taxi System is equipped with multiple emergency stop mechanisms across all critical areas:

 

    • Emergency stop buttons located throughout the system, especially at:
        • Infeed/outfeed zones
        • Picking stations
        • On vertical transfer units (VTUs)
    • Each Moffett Automation Taxi shuttle features:
        • A bumper stop that instantly halts movement upon contact
        • A dedicated emergency stop button for immediate local shutdown

These features allow for rapid manual intervention if needed, reinforcing the system’s fail-safe design.

 

5. Maintenance Designed for Safety

Technician access and maintenance are supported by thoughtful, compliant design features:

 

    • Wire rope anchor points and safety ladders for secure harnessing when accessing elevated areas
    • A dedicated maintenance cart allows safe and efficient travel through the racking system
    • Clear entry protocols ensure maintenance can be carried out without interacting with live machinery

 

6. Real-Time Remote Support & System Surveillance

Safety doesn’t end at hardware. The Moffett Automation Taxi System is under constant remote monitoring, supported by:

 

    • CCTV surveillance across the system
    • Individual tracking of each shuttle and component
    • Remote shutdown capabilities for specific system zones
    • Instant fault alerts sent to Moffett Automation’s dedicated support team

If a fault is detected, our team can pinpoint the issue immediately and take fast corrective action, often without the need for on-site intervention.

 

7. 3D System Map for In-House Fault Detection

Warehouse staff also have direct visibility into the system through a real-time 3D API interface:

 

    • Displays the full layout of the Moffett Automation Taxi system
    • Highlights faults or issues as they occur
    • Enables faster in-house diagnostics and reduced downtime

This transparency empowers your operations team to act quickly and safely, even before external support is contacted.

 

8. Certified for Compliance, Sustainability, and Health & Safety

Beyond performance and innovation, Moffett Automation holds a deep commitment to compliance, safety, and sustainability. All Moffett Automation systems are CE-marked and undergo rigorous full systems validation to ensure they meet the highest regulatory standards.

We proudly maintain a full suite of internationally recognised ISO certifications:

 

    • ISO 9001:2015 – Quality Management
    • ISO 14001:2015 – Environmental Management
    • ISO 45001:2018 – Occupational Health & Safety

These certifications reflect our commitment to delivering safe, responsible, and future-ready automation systems for warehouses across the globe.

 

Safety, Engineered at Every Level

At Moffett Automation, we believe safety is a system, not just a checklist. The Moffett Automation Taxi System is purpose-built to eliminate risks, improve oversight, and support your team with the tools they need to work confidently in an automated environment.

From eliminating forklifts at height to remote surveillance and emergency response, the Moffett Automation Taxi offers an automation solution that doesn’t just move faster, it moves smarter and safer.

 

Ready to upgrade your warehouse safety strategy?
Contact us today to learn how the Moffett Automation Taxi System can future-proof your operations, without compromising safety.

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