Automated Storage Case Study: Axus Decor
A branded automated pallet storage system delivering 2,094 pallet locations, 112 pick locations and forklift-free pallet handling.
Key Figures at a glance:
| Location | United Kingdom |
| Operational Time | 12 hours per day, 5 days per week (inbound 12 hours per day) |
| Throughput IN | 40 pallets per hour |
| Throughput OUT | 30 pallets per hour |
| Taxis | 3 Moffett Automation Taxi pallet shuttles |
| Building Height | 12 metres |
| VTUs | 1 Moffett Automation VTU |
| Inbound Locations | 1 |
| Outbound Locations | 1 |
| Special features | Integrated pallet lifting device to eliminate forklift use, plus a dedicated picking tunnel with 112 pick locations |
Maximising throughput, safety and space with PPT-friendly access, dedicated picking areas and precision traffic management.
Project Overview
Axus Decor is a leading UK supplier of professional painting tools and accessories, known for innovation, quality and reliability. As the business grew, the company needed a storage solution that could increase pallet capacity, improve picking efficiency and reduce reliance on forklifts.
Moffett Automation designed and installed a purpose-built automated storage and retrieval system tailored to Axus Decor’s product range, warehouse layout and brand identity. The system delivered 2,094 pallet locations, supported 112 pick locations and incorporated branded colour-matched elements within the racking structure.
The project combined automated pallet movement, vertical transfer, warehouse control software, safety systems and an integrated pallet lifting device to create a more efficient, safer and visually aligned warehouse operation. Project obkectives;
- Deliver 2,094 pallet locations with efficient automated storage and retrieval
- Reduce forklift dependency through an integrated pallet lifting device
- Create a dedicated picking tunnel with 112 pick locations
- Support safer, more efficient pallet handling
- Reflect Axus Decor’s brand identity through colour-matched system elements
- Colour-matched Moffett Automation Taxi pallet shuttles, beams and VTUs
Challenges Presented
Increasing Capacity While Reducing Forklift Dependency
Before implementing the Moffett Automation system, Axus Decor faced limited pallet capacity, increasing stock volumes and reliance on forklifts for routine pallet movement. This created operational inefficiencies, increased labour demand and added risk of product or infrastructure damage.
The warehouse also needed a more efficient picking process. Without a dedicated picking tunnel, pallet retrieval could create congestion and slow down order fulfilment. Axus Decor also wanted the system to reflect its strong brand identity, making the visual integration of the equipment an important part of the project.
Storage Transformed
A Purpose-Built Automated Storage System
Moffett Automation delivered a purpose-built automated storage and retrieval system designed around Axus Decor’s pallet capacity, picking, safety and brand presentation requirements.
Moffett Automation Taxi pallet shuttles
3 Moffett Automation Taxi pallet shuttles were deployed to move pallets efficiently between storage, picking and handling areas.
Moffett Automation Conveyor & Pallet Lifting Device
An integrated pallet lifting device was incorporated to support forklift-free pallet handling and smoother movement into the automated storage system.
Moffett Automation VTU
1 Moffett Automation VTU was introduced to support vertical pallet movement and improve use of the available warehouse height.
Moffett Automation WCS
Moffett Automation implemented warehouse control software to manage pallet storage, traffic control and route scheduling, fully integrated with Axus Decor’s existing WMS.
Safety measures
The project included fencing, light curtains and controlled access measures to support safe interaction between people, equipment and automated pallet movement.
Technical online support
Moffett Automation provides 24/7 remote technical support from its in-house team to help maintain system availability and respond quickly to operational issues.
Local mechanical support
The Moffett Automation system is supported by a local service partner providing preventative maintenance and rapid 24-hour on-site response when required.
Project Results
The Moffett Automation system delivered 2,094 pallet locations for Axus Decor, giving the business the storage capacity and organisation needed to support growing volumes of paint, tools and related equipment.
The integrated pallet lifting device reduced forklift dependency in the inbound area, streamlining pallet handling and lowering the risk of product or infrastructure damage. The dedicated picking tunnel, with 112 pick locations, improved retrieval efficiency, reduced congestion and supported faster order fulfilment.
The system was also tailored to Axus Decor’s brand identity, with colour-matched Moffett Automation Taxi pallet shuttles, beams and VTUs within the rack structure. This created a warehouse solution that improved performance while also reflecting the customer’s brand presentation.
By combining automated pallet storage, picking efficiency, safety measures and branded integration, Moffett Automation helped Axus Decor create a scalable warehouse platform for future growth.
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Assess Your Automated Storage Opportunity
Speak to Moffett Automation’s engineering team to review your warehouse layout, pallet profile, picking requirements and storage constraints. We can identify where automated pallet storage could improve density, reduce forklift dependency, increase picking efficiency and support future growth.
